As a leading manufacturer in India, Thermokrupp Boilers provides advanced Condensate Recovery Systems (CRS) designed to recycle valuable heat and purified water from steam condensate, delivering substantial energy savings and operational efficiency for your industrial plant.

High-efficiency Condensate Recovery Unit for industrial steam systems
Condensate is the high-purity liquid water formed when steam loses its latent heat and transitions from vapor back to a liquid state after doing its work in a heating process.
A Condensate Recovery System captures this hot water and its retained sensible heat, returning it to the boiler feed tank. This process recycles both the water (which is already chemically treated and pure) and the thermal energy, instead of wasting it down the drain.
Recovering high-temperature condensate (95°C – 100°C) dramatically reduces the fuel needed to re-heat makeup water, boosting overall boiler efficiency by 10-25%.
Reusing pure condensate lowers freshwater consumption and reduces the need for costly water softening and chemical treatment.
Decreased boiler blowdown frequency, reduced fuel bills, and lower maintenance requirements translate directly to a stronger bottom line.
Minimizes thermal pollution, conserves water resources, and reduces carbon emissions by improving plant-wide energy efficiency.
| Feature / Benefit | Impact on Your Plant | Thermokrupp Advantage |
|---|---|---|
| High-Temperature Recovery | Pumps condensate at 95°C – 100°C, preserving maximum heat. | Optimized heat transfer & energy capture. |
| 100% Flash Steam Recovery | Captures all flash steam formed during pressure drop. | Zero waste of latent heat. |
| Increased Feedwater Temperature | Pre-heats boiler feedwater, reducing thermal shock. | Extends boiler lifespan and efficiency. |
| Reduced Chemical Treatment | Pure condensate requires less softening and chemicals. | Cuts operational costs significantly. |
Hot condensate from steam traps is gathered through a network of pipes.
Pressure is reduced, allowing flash steam to separate for reuse.
Specialized high-temperature pumps return the hot condensate to the feed tank.
Pre-heated, treated water is fed back into the boiler, completing the cycle.
Consult with our engineers to design an optimal Condensate Recovery System for your plant and start saving.