Condensate Recovery System

Condensate Recovery System Manufacturer | Maximize Boiler Efficiency & Save Costs

As a leading manufacturer in India, Thermokrupp Boilers provides advanced Condensate Recovery Systems (CRS) designed to recycle valuable heat and purified water from steam condensate, delivering substantial energy savings and operational efficiency for your industrial plant.


Industrial Condensate Recovery System by Thermokrupp Boilers

High-efficiency Condensate Recovery Unit for industrial steam systems

What is a Condensate Recovery System?

Condensate is the high-purity liquid water formed when steam loses its latent heat and transitions from vapor back to a liquid state after doing its work in a heating process.

A Condensate Recovery System captures this hot water and its retained sensible heat, returning it to the boiler feed tank. This process recycles both the water (which is already chemically treated and pure) and the thermal energy, instead of wasting it down the drain.

Key Advantages of Thermokrupp Condensate Recovery Systems

🔥 Significant Energy Savings

Recovering high-temperature condensate (95°C – 100°C) dramatically reduces the fuel needed to re-heat makeup water, boosting overall boiler efficiency by 10-25%.

💧 Reduced Water & Chemical Costs

Reusing pure condensate lowers freshwater consumption and reduces the need for costly water softening and chemical treatment.

⚡ Lower Operational Costs

Decreased boiler blowdown frequency, reduced fuel bills, and lower maintenance requirements translate directly to a stronger bottom line.

🌿 Enhanced Environmental Footprint

Minimizes thermal pollution, conserves water resources, and reduces carbon emissions by improving plant-wide energy efficiency.

System Benefits at a Glance

Feature / BenefitImpact on Your PlantThermokrupp Advantage
High-Temperature RecoveryPumps condensate at 95°C – 100°C, preserving maximum heat.Optimized heat transfer & energy capture.
100% Flash Steam RecoveryCaptures all flash steam formed during pressure drop.Zero waste of latent heat.
Increased Feedwater TemperaturePre-heats boiler feedwater, reducing thermal shock.Extends boiler lifespan and efficiency.
Reduced Chemical TreatmentPure condensate requires less softening and chemicals.Cuts operational costs significantly.

How Our Condensate Recovery System Works

1️⃣

Collection

Hot condensate from steam traps is gathered through a network of pipes.

2️⃣

Flash Vessel

Pressure is reduced, allowing flash steam to separate for reuse.

3️⃣

Pumping

Specialized high-temperature pumps return the hot condensate to the feed tank.

4️⃣

Reuse

Pre-heated, treated water is fed back into the boiler, completing the cycle.

Ready to Recover Energy & Cut Costs?

Consult with our engineers to design an optimal Condensate Recovery System for your plant and start saving.

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