Waste Heat Recovery Boiler (WHRB) Manufacturer | Capture Lost Energy
Thermokrupp Boilers designs unique Waste Heat Recovery Boilers (WHRB) to capture energy from furnace, DG set, and kiln exhaust. Transform waste flue gases into usable steam or hot water, boosting plant efficiency by 10-25%.
What is a Waste Heat Recovery Boiler (WHRB)?
A Waste Heat Recovery Boiler (WHRB) is a specialized energy recovery heat exchanger designed to capture thermal energy from high-temperature waste flue gases that would otherwise be expelled into the atmosphere.
As defined, it transfers heat from process outputs at high temperatures to another part of the process, significantly increasing overall system efficiency and reducing fuel costs.
🔍 Primary Heat Sources for WHRB:
Steel, glass, ceramic industries
Diesel generator waste gases
Cement, lime processing plants
Chemical, refinery operations
How a Waste Heat Recovery System Works
1. Capture Waste Heat
High-temperature flue gases (300-1000°C) from your primary process are channeled into the WHRB system.
2. Heat Transfer
The heat exchanger transfers thermal energy from hot gases to water, generating steam or hot water without additional fuel.
3. Cooled Exhaust Release
After heat extraction, cooled gases are safely released, often meeting stricter environmental emission standards.
4. Reuse Recovered Energy
Generated steam/hot water powers turbines, heats processes, or provides facility heating, slashing energy costs.
Key Benefits of Installing a WHRB System
Substantial Cost Savings
Reduce fuel consumption by 10-25% by utilizing free waste heat, offering rapid return on investment (ROI).
Enhanced Efficiency
Boost overall plant thermal efficiency, making your operations more competitive and sustainable.
Lower Emissions
Reduce your carbon footprint and help meet environmental compliance by utilizing waste energy.
Additional Revenue
Generate excess steam for power generation or other plant uses, creating a new income stream.
Frequently Asked Questions – Waste Heat Recovery Boilers
Start Capturing Your Lost Energy Today
Get a free feasibility assessment and custom quote for a Waste Heat Recovery Boiler tailored to your plant. Turn your waste into savings.
Request a Free Feasibility Study
For the most accurate assessment, please share details about your exhaust source (e.g., furnace type, temperature, flow rate).
Contact Our Energy Recovery Experts
Call for Consultation
Discuss your plant’s specific potential for waste heat recovery.
Email Your Queries
Proven Expertise
We have manufactured WHRB systems for valuable clients across diverse applications, ensuring practical, cost-effective solutions.
Free Site Survey
Technical assessment of your waste heat potential
Custom Design
Tailored solutions for your specific exhaust source
Turnkey Solutions
From design to installation and support